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Reciprocating Pump: Diagram, Parts, Working & Types [PDF]

In this article, you will learn about the Reciprocating pump, its Definition, Main Parts, Types, working principle, and the difference between reciprocating and centrifugal pumps.

What is Reciprocating Pump?

A reciprocating pump is a device that converts mechanical energy into hydraulic energy by sucking the liquid into a cylinder. In this pump, a piston reciprocates, which uses thrust on the liquid and increases its hydraulic energy.

A reciprocating pump is also known a  called a positive displacement pump. Because it discharges a definite quantity of liquid. It is often used where a small quantity of liquid is to be handled and where delivery pressure is quite significant.

Read also: What is Centrifugal Pump? and It’s Working Principle

Parts of Reciprocating Pump

The following are the main parts of the reciprocating pump.

  1. Cylinder
  2. Suction Pipe
  3. Delivery Pipe
  4. Suction valve
  5. Delivery valve
  6. Piston and piston rod
  7. Crank and connecting rod
  8. Strainer
  9. Air vessels

#1 Cylinder

In the cylinder, the piston is moving to and fro. The moment of the piston obtains by a connecting rod, which connects the piston and crank.

#2 Suction Pipe

It is the source of water that connects the cylinder together. The suction pipe allows the water to flow in the cylinder.

#3 Delivery Pipe

After the process, the source of water leaves the cylinder and discharges through the delivery pipe. The delivery pipe joins the pump cylinder to the discharge outlet.

#4 Suction Valve

In this valve, the flow of water enters from the suction pipe into the cylinder. It allows only one-directional flow. Hence it is also known as a non-return valve. This valve is found on the suction pipe inlet.

#5 Delivery Valve

With this valve, the flow of water is discharged from the cylinder into the delivery pipe. It is also a non-return valve located between the delivery pipe outlets. The valve is in the closed position during suction.

#6 Piston and Piston Rod

It is a solid part that acts back and forth inside the cylinder for the suction and delivery of the liquid. Whereas the piston rod helps the piston to move in a linear direction.

#7 Crank and Connecting Rod

A crank is a circular disc that is connected to a motor. While the connecting rod connects the crank to the piston. As a result, the rotational motion of the crank is converted into linear movement of the piston.

#8 Strainer

A strainer is an essential part of the pump that is located at the end of the suction pipe. This helps in preventing the entry of solids from the water source into the cylinders.

#9 Air Vessels

It is a closed chamber made up of cast iron. It has two ends. One ends is open at its base through which the water flows into the vessel cylinder. The air vessels are fitted to the suction pipe and delivery pipe of this pump to get a uniform discharge.

Air vessels filled To Reciprocating Pump

Functions of Air Vessels

  • The air vessels use to get the continuous flow of water at a uniform rate.
  • To reduce the amount of work in overcoming the frictional resistance in the suction pipe and delivery pipe.
  • To run the pump at high speed with separation.

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Working Principle of Reciprocating Pump

Following are the two different working principles:

  1. Single-acting reciprocating pump and
  2. A double-acting reciprocating pump.

1. Single Acting Reciprocating Pump

In this pump, A cylinder, in which a piston moves forward and backward. The piston is reciprocating by means of the connecting rod. The connecting rod connects the piston and the rotating crank. The crank is rotating by means of an electric motor.

The suction and delivery pipes with suction and delivery valve are arranged to the cylinder.

Single Acting Reciprocating Pump
  • The suction valve allows the water to the cylinder and
  • The delivery valve leaves the water from the cylinder.

As the crank rotates, during the first stroke of the piston (called suction stroke), the water enters into the cylinder. In a suction stroke, the crank is rotating from A to C (from 0° to 180°) the piston is moving towards the right side of the cylinder. Due to this, the vacuum creates in the cylinder. This vacuum causes the suction valve to open and the water enters the cylinder.

In the next stroke called delivery stroke, the water leaves the cylinder. In the delivery stroke, the crank is rotating from C to A (from 180° to 360°) the piston is moving to the left side of the cylinder. Due to this, the pressure of the liquid increases inside the cylinder. This pressure causes the suction valve to close and delivery valve to open. Then the water is forced into the delivery pipe and raised to a required height.

Read also: List of Car Engine Parts: Its Function (With Pictures)

2. Double Acting Reciprocating Pump

In this, the water is acting on both sides of the piston as shown in the figure.

Double Acting Reciprocating Pump

Thus two suction pipes and two delivery pipes are required for a double-acting pump. When there is a suction stroke on one side of the piston, at the same time there is a delivery stroke on the other side of the piston.

Hence for one complete revolution of the crank, there is two delivery stroke and the water is delivered to the pipes by the pump during these two delivery strokes.

Read also: Difference Between Hydraulic and Pneumatic

Working of Reciprocating Pump

When the crank connects to the power source (motor), it will start rotating, and the connecting rod and the crank will also be in movement. As the piston is attached to the connecting rod, it will also start moving in a linear direction.

When the crank is moved outwards, the piston moves to its right, creating a vacuum in the cylinder. This causes the suction valve to open. Now, the liquid from the source is sucked into the cylinder by the suction pipe.

Similarly, when the crank moves inwards of the cylinder, the piston will move to its left, compressing the liquid in the cylinder. At this point, pressure is generated, causing the delivery valve to open, and the liquid flows through the delivery pipe.

Finally, the piston reaches its extreme left position, and all the liquid in the cylinder is delivered through the delivery valve. Again, the crank spins outwards, and the piston moves to the right to create suction, and the process is repeated.

Types of Reciprocating Pump

The following are the types of reciprocating pump according to the source of work and mechanism.

  1. Simple hand-operated reciprocating pump
  2. Power-operated deep well reciprocating pump
  3. Single-acting reciprocating pump
  4. Double-acting reciprocating pump
  5. Triple-acting reciprocating pump
  6. Pump with air vessels
  7. Pump without air vessels

Read Also: Different Types of Pumps and Their Working [Full Guide]

Difference Between Centrifugal Pump and Reciprocating Pump

Centrifugal Pump is simple in construction, less weight, less wear and tear, less maintenance cost, low efficiency, and can run at a higher speed. Reciprocating Pump is complicated in construction, more weight, more wear and tear, high maintenance costs, high efficiency, and cannot run at a higher speed.

Centrifugal pumps are suitable for large discharge with small heads, require less floor space, and can handle dirty water. Reciprocating pumps are suitable for less discharge with high heads, require more floor space, and cannot handle dirty water.

Centrifugal pump needs priming, it cannot require air vessels and operations is quite. Reciprocating pumps no need of prime, it requires air vessels and complicated in operation.

Application of Reciprocating Pumps

  1. The reciprocating pump is used in oil drilling operations.
  2. It is helpful in pneumatic pressure systems.
  3. Primarily used in light oil pumping.
  4. It is used for feeding small boilers condensate return.

Read Next: What is Impulse Turbines: How it works?


Conclusion

That’s it, thanks for reading. So now, we hope that we have cleared all your doubts about Reciprocating Pump. If you still have doubts about this article, you can contact us or ask in the comments. If you like our article, then please share it with your friends.

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About Saif M

Saif M. is a Mechanical Engineer by profession. He completed his engineering studies in 2014 and is currently working in a large firm as Mechanical Engineer. He is also an author and editor at www.theengineerspost.com

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